Photos Courtesy of Cat Foam Concrete Lifting & Leveling in Houston Slab Jacking is the process of raising and leveling unstable concrete slabs that have sunken due to age, improper installation, poor soil conditions, or soil erosion. The material used for this type of repair includes polyurethane foam which fills in voids under the slab then expands and hardens into a solid surface with incredible strength and durability. As the foam expands, it raises the concrete to the desired height for a smooth transition. This method prevents further sinking while also preventing water damage from occurring underneath it without a negative environmental impact. The ultimate benefit to Slab Jacking is the substantial cost savings and quick process over concrete replacement. Why Concrete Leveling Is the Best Alternative to ReplacementThe purpose behind lifting concrete slabs include:
The process of a polyurethane injection repair project is to drill 5/8-inch diameter holes through a cement slab. Contractors inject high-density polyurethane foam through the holes, beginning an expansion process filling all the voids below the concrete. As the foam hardens and expands, it raises the concrete slab. Concrete Leveling With Mud JackingConcrete leveling, also called Mud Jacking, is a long-term, cost-effective alternative to the time and expense of concrete removal and replacement. What Is Traditional Mudjacking?Typical mud jacking is a blend of soil and cement fill material with an injection process below the surface providing concrete leveling. The process fills voids to stabile the soil. Polyurethane Concrete Raising with Slab Jacking versus Mud JackingOne of the significant advantages of concrete lifting and leveling with foam material is its lightweight versus the standard Mud Jacking process. In fact, polyurethane material is 2% of the weight of mud slurries. Foam systems typically have a longer life cycle. It is a waterproof material resistant to sub-surface water and vibration that will break down mud slurries. Professionals report that the concrete leveling life span of traditional Mud Jacking is 7 to 12 years while polyurethane foam will endure indefinitely. Polyurethane Concrete Raising: The 5 Step ProcessAs mentioned, an uneven, sagging concrete surface is a result of voids below the slab. Sub-surface groundwater, sloping terrain, lack of adjacent support, tree roots, sinkholes, and/or vibration all create voids. Water from roofing with inadequate gutters or downspouts contributes to creating voids. The 5 Step Process Includes;
What Are The Top 10 Benefits Of Polyurethane Concrete Lifting?
Slab Jacking Equipment For Polyurethane Concrete RaisingPolyurethane Concrete Raising foam is a liquid injected through a drilled port in a slab. The liquid will expand beneath the slab. It’s like shaving cream that expands into foam. The polyurethane foam raising hardens as it expands. As it cures and expands, it has incredible power and strength Concrete Raising Equipment:
How Much Weight Can Concrete Raising Foam Lift?Raising concrete with a polyurethane injection system works for both small and large projects. It’s strong enough to raise a sinking foundation in a home. Measurement of weight lifted is in pounds per square foot. With 2,000 lbs. in a ton, the void-filling foam can lift a few tons per square foot. That’s more than enough for driveway repair, pool decks, sidewalks, and patios. How Much Does Slab Jacking Cost?Slab Jacking’s average cost is 20% – 50% of the price to replace concrete. Below you will find approximate pricing for residential home and commercial use. Typically, the average price ranges from $4.50 – $15.00 per square foot depending on the location and scope of the project. Raising concrete is a quick, low construction, low mess process with uneven slabs raised in just 1 to 2 hours in some cases. Factors that impact time and expense are the size of the voids below the surface. Each concrete slab requires a different amount of polyurethane to raise and settle a slab. Cost Of Replacement with New ConcreteReplacement is a big job requiring heavy equipment to break cement and remove. New installation is a process. It begins with excavation followed by grading and form construction. Local Concrete companies coordinate concrete delivery needs so concrete pouring, smoothing, and leveling happen on schedule. Then, contractors remove and discard forms. Frequently, you will need to repair adjacent landscaping. Cost of Concrete Lifting Foam For Sidewalks and WalkwaysA 200 square foot walkway that is approximately 6 feet wide and 33 feet long will cost $900 – $3,000. Keep in mind, the repair will take a few hours. Replacing new concrete is a messy construction project. Replacing a sidewalk with new concrete requires removal, forms, and installation. Grass and Landscaping will get damaged adding additional fees. Overall replacement cost can increase the expense by 50% – 100% or more plus the time factor. Cost of Concrete Lifting For Porch and PatiosA 15’x 15′ patio is 225 square feet. Foam Jacking and Leveling Cost will be in the ballpark of $1,000 – $3,000 based on a per square foot cost of approximately $4.50 – $12.00 per square foot. Your Contractor in most cases will be in and out in a few hours (or less) without damaging the surrounding landscape, even if your patio is in the rear of your property. The foam injection system has a long hose to reach hard-to-get areas. This means projects are easily accessible without the concern for damage to your property. Analyze each project prior to obtaining an accurate estimate. Cost of Concrete Leveling and Lifting For Uneven Concrete DrivewaysUneven slabs occur because of many factors. Expansive soils are one cause but not the only reason unevenness occurs. Different grades for different directions are another example of poor grading during construction. Water runoff will create voids resulting in a sunken concrete slab. Foam leveling fixes uneven concrete slabs, cracks and expansion joints. Concrete Foam Leveling For Pool DecksLet’s use an 800 SF Pool Deck as an example. It’s common that only one area of the pool deck requires concrete leveling. In many cases, you may have some areas with sunken concrete that are more or less than others. Extremely sunken areas will require more foam hence increased expense. In order to match the level of adjacents slabs, the contractor will lift each area of the pool deck. As a result, the repair cost will be surprisingly low since you may only need partial lifting. Cost can range from $1,000 to $3,000 or more depending on size. Basement Floors – Concrete Leveling and RepairA common question is “Can My Basement Floor Be Leveled”? If your basement floor is sinking, the best option may be slab jacking. Removing and replacing your cement basement floor is a challenging, time-consuming, and expensive construction project. The cost for concrete leveling in a basement based on square foot pricing for a 500 SF Floor will range from $2500 – $7500 based on $5.00 – $15.00 per square foot. Keep in mind, this is a ballpark estimate. Experts need to evaluate the cause of a sinking slab. Soil erosion beneath the basement floor may result from faulty gutters with excess water traveling along your foundation and underneath the slab. Garage Floor LevelingProblems with sinking garage floors happen when water issues erode the soil beneath and create voids in need of filling. A typical 2 car garage is 400 to 500 square feet. Based on per square footage mentioned above, pricing the garage floor repair would be approximately in the range of $2,000 to $7,000 pending evaluation of the scope of the repair. Once leveled, you can resurface your garage floor with decorative epoxy like the picture shown here. How To Fix Sinking Central Air Conditioning Systems and GeneratorsYour central air conditioning system and generator for powering your home or business typically are typically next to your foundation. Note the photo here. Water runoff over time will create voids below the slab that supports your systems. When this happens, the weight of the HVAC and Generator will pull hoses and electric lines away from your home or commercial property. The potential for damage to your electric lines, hoses, and brackets is very real. These potentially dangerous situations can develop if not taken care of properly and quickly. Polyurethane foam is an easy and quick concrete repair remedy to an uneven Portland cement or stone supporting slab. A simple foam injection provides structural support by filling voids, stabilizing soil, and levels your Air Conditioner and Generator saving you thousands of dollars. Raising and Leveling Concrete StairsFoam jacking is the perfect solution for stabilizing concrete stairs that are sinking due to soil erosion. This highly effective method prevents structural damage and saves you thousands in repairs down the line! It’s strong enough to add structural support for commercial use and extremely durable for long-term performance. If your soil is eroding, foam injections accurately lift and level underneath stairs. This inexpensive solution will prevent you from having cracked concrete or the need for newly installed masonry replaced as well! How to Fix A Sinking Foundation With Slab JackingSlab jacking is a repair method used to level and raise your foundation. The process injects polyurethane foam underneath it for stabilization, which can be strong enough for commercial use! Slab Jacking also has excellent durability that will last long-term whether you are using it at home or in an office building; saving you thousands of dollars over more expensive options. Where to Use Polyurethane Lifting for Industrial and Commercial Slab Foam Leveling?Slab jacking Industrial Warehouse FacilitiesThe issue of unstable and uneven flooring is a common problem in warehouses. Cement slabs often get displaced by traffic flow, poor compaction under the soil, or heavy equipment which can cause unsafe working conditions as well as maintenance issues with machinery- all leading to lost productivity for businesses! Culvert Repair With Foam InjectionCulverts are structures built under level ground allowing water to flow freely. This may be under a roadway, walkway, or bridge. They can be in the form of a concrete culvert or metal or pipe. Constant water flow and run-off from rain create voids and inevitable sinking. Foam injection solves the problem quickly and inexpensively by pushing out water while filling voids with a long term, water impervious solution. Raising Uneven Concrete for Greenhouse and NurseriesNurseries and greenhouses move plants with carts and hand trucks. It can be extremely annoying when tires get stuck or cannot easily get over an uneven surface. Foam Jacking will make for a level, smooth transition over the concrete slab. Slab Jacking For Sea WallsTidal changes in harbors and waterfront areas, sloping areas near streams and ponds, cause soil erosion causing sea walls to sag and sink. Polyurethane Foam injections into the voids pushes water out. The process will lift and level sea walls avoiding expensive replacement. Slab Jacking Concrete Leveling at AirportsFoam injections also lift and level uneven concrete runways. Sidewalks, baggage areas, shipping docks, and ramps are all suspectable to sinking. Foam Jacking Is a cost-effective solution to quickly repair rather than replace. Lifting and stabilizing slabs to a precise, accurate height allows for a smooth, durable transition. Leveling For Sinking Railroad Tracks & CrossingsRailroad tracks experience exposure to many different types of weather, all with the potential for causing damage. One way that this happens is through weak soils and subsoils which can lead to voids or depressions in rail bedding as well as sinkholes (subsidence). The punch bowl effect occurs when water seeps into an area beneath soil because there’s not enough pressure from above pushing outwards against gravity. Holes form at these locations making them susceptible to (UWI) underground water invasions. Foam injection will fill voids will a long-term water-resistant solution. Concrete Leveling and Lifting with Slab Jacking For Agricultural BuildingsFoam jacking is the most cost-effective way for raising settled concrete in agricultural buildings. Replacing a concrete floor can be time-consuming and expensive, but it doesn’t have to be this way. There are other options for leveling out your floors besides jackhammers and bulldozers. Foam injection technology can lift up the foundation of a building by injecting into small holes drilled into the existing structure. This concrete repair method is much faster than traditional methods like jackhammers or bulldozers, making it more cost and time-effective! Trench Breaker Spray Foam InsulationBefore digging a trench for pipelines or utilities, there are a few important considerations.
Filling Sink HolesSinkholes are voids in the ground caused by numerous factors. It could be from construction projects where workers buried wood debris in the ground. When wood rots, it creates a sizable void. Subsurface groundwater traveling through rocks can carve voids underground. Leaking drains caused by freeze/thaw issues, wells and underground pipes can cause voids. The spray system expands into rigid foam filling the voids in sinkholes. Concrete Leveling & Repair for Electrical Sub StationsThere are thousands of electric sub-stations supporting power lines nationwide. Click Here For Information https://en.wikipedia.org/wiki/Electrical_substation A typical concrete slab is 2,000 – 3,000 SF. When the slabs sink, they can impact the structure. Polyurethane Jacking is a quick, inexpensive, long-term solution for raising concrete preventing expensive damage and repair Find a Slab Jacking Contractor In Your AreaIf you are looking for a free estimate, contact a professional Slab Jacking Company near you, click the Contractor Link here or on top of the page. The post What Is Slab Jacking – A Guide To Concrete Lifting, Leveling & Repair with Polyurethane Foam appeared first on Metrocrete Concrete Flooring Contractors. via Tumblr What Is Slab Jacking – A Guide To Concrete Lifting, Leveling & Repair with Polyurethane Foam
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Concrete floors are typically very dirty, especially if they are not cleaned often. In fact, the word concrete itself brings about images of dirt and the outdoors. Cleaning concrete floors isn’t as difficult as it may seem. In truth, cleaning concrete floors is much like cleaning any other floor. However, you should know, that due to the floor being concrete, you should be able to get away with using more abrasive means of cleaning. CleanersYou have a lot of options when it comes to which products you’ll be using. You could make up your own cleaning solution. Or, you could simply use bleach to clean the floor. If the location permits it, you could even use a pressure washer to make sure all the dirt and grime is removed from the floor. Sweep RegularlyConcrete floors, as is the case with any floor that sees lots of foot traffic, will require constant upkeep. This means sweeping almost daily. Sweeping daily will make those big cleaning days come fewer and farther between. If you clean daily, you won’t have to put as much work in scrubbing the floors when the time comes. Sweeping combined with a coat of floor wax should ensure your concrete floor looks incredible all year round. Not only does the coat of wax make the floor shine, but it will also make it easier to sweep up dirt and debris in the future. Things to Look Out ForWet concrete floors can be slick. That’s why safety is always important. Slipping on a concrete floor is very dangerous, especially when you consider there will probably be toxic cleaning agents on the ground. Not only will you suffer from banging against the floor, but you will also likely be covered in very caustic cleaning supplies. Slipping on a freshly cleaned floor is more than just embarrassing, it can have very serious consequences. In addition to making sure you don’t slip and fall, you should always make sure the area you are cleaning is well-ventilated. The post What You Need to Know to Keep Your Concrete Flooring Clean appeared first on Metrocrete Concrete Flooring Contractors. via Tumblr What You Need to Know to Keep Your Concrete Flooring Clean For Epoxy or Polyaspartic Flooring Quote, Call (646) 845-0973Looking for epoxy or polysapartic metallic finish installers in New York City? Certa Pro of Westchester, who services residential and commercial clients, completed these concrete floor projects. Many know Certa Pro as a national painting and coating franchise, but did you know they are also a leader in polyaspartic concrete floor coatings? The images shown here are a combination of pearlescence tints creating a unique decorative finish for each floor. Surface Prep for Concrete FloorsThe process starts with extensive surface prep. The first step includes grinding the concrete floor to remove high and lows in the surface. The grinding process also removes grease, oil, paint and any contaminants on the concrete surface. Grinding will open up cracks in the surface. All cracks in the surface are then filled to the full depth of the concrete slab, not just the surface. Once the prep work is complete, the polyurea contractor applies the Metallic Epoxy or Polyaspartic Coatings. What Is a Metallic Floor Coating System? Benefits of Epoxy & Polyaspartic FloorsMetallic Coatings are available in an epoxy or polyaspartic system. Each system has its advantages.
Color charts courtesy of Citadel Floors Local Connecticut & New York Areas ServedPolyurea and Epoxy Metallic Coatings are available in New York City along with Westchester County NY and Fairfield County CT. Many other floor systems are available including chip and stained concrete flooring. Call Certa Pro Winchester at (646) 845-0973 for an estimate.
The post Metallic Epoxy and Polyurea Contractors NYC One Day Floors appeared first on Metrocrete Concrete Flooring Contractors. via Tumblr Metallic Epoxy and Polyurea Contractors NYC One Day Floors The post Test Post for Map appeared first on Metrocrete Concrete Flooring Contractors. via Tumblr Test Post for Map Contact: Dylan O’Connor Floor Coverings International Greenwich 130 Lenox Ave STE 32, Stamford, CT 06906 (203) 613-1526 Due to rocky soil and proximity to Long Island Sound virtually every home and business in Fairfield County Connecticut has moisture issues requiring a basement waterproofing solution. This is especially so in the coastal towns such as Greenwich, Stamford, Darien, Norwalk, Westport and Fairfield. Most people think concrete floors and foundation walls are solid as rock. That’s not the case. When new concrete is poured, water evaporates while curing leaving a porous trail. Under a microscope, you would see tiny air holes. The intense pressure from rain and ground water pushes through the pores in walls and floors. This is called hydrostatic pressure. The ultimate result is airborne moisture vapor that causes dampness. Recently I spoke with Dylan O’Connor the owner of Floor Coverings International of Greenwich about a fantastic functional and decorative solution for home and business basements. FCI Basement Floor Moisture Proofing with Luxury Vinyl Tile and Area Rugs The solution starts with surface prep. This could include tile or carpet removal, glue and paint removal from the concrete floor. For heavy removal of carpet glue, they may need to grind the old coating off the floor. If there are tac strips for carpet, they will be removed and the concrete will be patched if needed. Once the surface is prepped, the FCI pros will apply a urethane glue with a notched trowel. Excess material will be applied to low areas in the concrete floor. Once the urethane glue is applied, the vinyl tile is laid in place. The advantage of the urethane glue is a superior adhesive while also serving to cap the moisture in the floor. This unique moisture proofing and vinyl floor tile system minimizes dampness with a designer appearance. Adding area rugs to the vinyl tile with the appearance of hardwood or stone tile completes the system. Area rugs look great, add warmth and can be easily cleaned. FCI has a huge selection. FCI’s extensive collection of samples include vinyl tile that looks like beautiful hardwood or stone in many colors and textures. Their many benefits include
FCI Vinyl Floor Tile Samples in Hardwood and Stone Styles About Floor Coverings International Greenwich (FCI) FCI is a highly successful national flooring franchise with a 4.7 out of 5 Star Rating from the major review sites such as Google, Facebook and Yelp while their competitors average a 2.2 star rating nationwide. FCI has a mobile showroom with 3,000 samples plus fully licensed installers. In conversation with Dylan, he mentioned their free estimates are the price the customer gets devoid of costly and painful surprises. Home and business owners don’t get stuck with lowball quotes and sneaky (and pricey) upsells so common in the industry. Another advantage Dylan mentioned, “our customers get to see many samples in their natural light, not the light of a showroom. We’ve eliminated many common problems with flooring”. Local areas served by FCI in Fairfield County Includes
The post Best Basement Waterproofing Solution For Concrete Floors in Fairfield County appeared first on Metrocrete Concrete Flooring Contractors. via Tumblr Best Basement Waterproofing Solution For Concrete Floors in Fairfield County What Is Metallic Epoxy FlooringMetallic Epoxy Coatings are similar to traditional high-performance resinous systems. They are 100% solids with a primer and base coat. The sensational appearance resembling marble with different tones is achieved with a pearlescent metallic pigment. The final protective finish is a clear urethane that withstands foot and vehicle traffic. The finish is non-slip and easy to clean. How Long Do They LastThe life of a metallic epoxy depends on the use. In a residential space such as a garage or basement, they will last for many years. In a commercial area the life is subject to the use. In most areas they will last for 5-10 years or more depending on maintenance. Urethane finish coats can be cleaned, waxed and buffed prolonging the life and appearance indefinitely. How Much Do They CostMost applications cost in the range of $5.00 – $10.00 per square foot depending on the size and special conditions. For example, a 500 square foot area at $7.00 per square foot will cost $3,500.00. How To Apply Metallic Epoxy FlooringApplication of metallic epoxy starts with surface preparation. The floor is ground or shot blasted first to open the pores of the concrete while also removing blemishes that could be bond breakers. Then all the cracks are filled. Once the surface prep is completed, the base or prime coat is applied with a squeegee and roller. The second coat and pearlescent pigment is applied. Once this coat dries, the clear urethane protective coat is applied with a roller. How to Mix Metallic EpoxyEpoxy is a two coat system combining a resin and hardener. They are poured into a bucket and mixed with a drill and mixing paddle. How to Clean Metallic EpoxyIn light use areas you can use a microfiber dust mop. For high traffic areas you can use a wax and recoat system. There are wax coats available with 15-25% solids that can be applied with a microfiber mop. Then when dry you can use a high-speed burnisher which melts the wax filling in scratches in the surface. Where Can You Buy Metallic EpoxyThere are many distributors who offer metallic epoxy floor coatings. However, it is recommended to hire a skilled specialized epoxy contractor.
The post What Is Metallic Epoxy Flooring? appeared first on Metrocrete Concrete Flooring Contractors. via Tumblr What Is Metallic Epoxy Flooring? If you’ve never thought about using epoxy floor coating for ships, marine vessels, boats or oil rig flooring, you’ll find this post quite interesting. Coatings Pro Magazine recently shared the work of Industrial Flooring Specialists in Florida. They were hired to add new epoxy floors at a Jacksonville Florida naval base.
Working on Epoxy Flooring in Hot Temperatures
Shopping for the Right Look in Floor Coatings
Check out this video below to learn how Marine epoxy is applied to ship & boat floors:
Related Resources: Epoxy Floors If you need epoxy floor coating for ships or any other type of boat or marine applications,
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